The Nepalese Style

For their typical production runs, Juan and Javier use a classic western paper making technique which consists of scooping from a tank of pulp onto a screen with a deckle attached. This requires an excess of pulp and regular top-ups, as well as skill and acute awareness, in order to maintain sheet consistency.

At a certain point, though, there’s not enough pulp in the tank to dip a screen into, so they drain and strain the tank, then squeeze the remaining pulp into balls. Dried out, they can be rehydrated later and used again in another batch.

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With the Nepalese style, it’s possible to use all the pulp, which offers an important advantage when working with a small test batch, especially a plant fibre that has required so many painstaking steps.

For our Rumex crispus test, Juan filled a small rectangular container with water beside our bucket of fresh-milled pulp. He placed a screen at the bottom and held a deep-walled deckle tightly to its upper surface.

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With his free hand, he scooped a cup of pulp from the bucket and poured it into the deckle, which was 3/4 full of water. Then he lifted the screen and deckle straight up. The water poured out and the pulp remained on the screen, ready to be couched onto felts.

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Each time he poured the same volume of pulp into the deep deckle, which ensured consistent sheet thickness. Very simple, very efficient.

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